Department: Quality
Type: Fixed-Term Contract
Ramsay Engineering would like to offer the opportunity to all employees who meet the requirements for the position that is available to apply.
Main purpose:
Support the ME plans on existing and new production lines. Support ME Improvement objectives by analysis of lost time and Problem-solving analysis or any other Quality related losses.
Experience:
- Suitable Qualified
- Basic Computer Skills
- Quality control systems within the automotive industry
- Metal pressing/Welding/Metal Finishing/Coating experience/Moulding/Trim/Assemblies
Qualifications:
- Grade 12 (Critical)
- Suitable Qualified
- Basic Computer Skills
- Quality control systems within the automotive industry
Job objectives:
TQM/ Elimination of waste
- Accurately count & record defects on the Total Quality Management (TQM) Board and defect types.
- Manage quarantine store stock with the goal to reduce its inventory as per the TQM boards daily.
- Administration of dispositions & deviations.
- Isolate and identify all defective and incomplete parts and store in Quarantine area.
- Ensure all incoming product is qualified for use in the Ramsay production facilities.
- Conduct sort and prevent parts outflow to customers where there are quality concerns.
- Ensure 1st OFF/IN process and LAST OFF/IN process are conducted to the correct standard and given timeously to the line.
Continuous Improvement
- Make kaizen activity suggestions to make improvements.
- Better current process.
5’s
- Ensure 5S (Ensure 5S direction to defined standards).
- Ensure 5S condition is sustained and improvement activities planned and tracked. (Measure and follow up on all 5S improvement activities to ensure 5S is sustained).
Health, Safety and Environment
- Safe handling of material & storage of materials
- Ensure PPE/PPC usage is according to work standards
- Implement SHEMS procedures
- Conduct all work in accordance with Ramsay Engineering procedures
Quality
- Parts quality: Ensure parts produced are verified to meet quality specifications as per control plan.
- Control non-conforming products.
- Completion of work cycle.
- Product Identification and status.
- Verify that all Quality requirements as per Documentation is implemented on the line.
- Measuring instruments and Gauges (calibration).
- Ensure all quality documentation is present on the line.
- Supplier quality management.
- Measurement reports.
Delivery
- Inventory Management
- Accurate administration & issuing/receiving of all stock items (consumables, raw material & WIP).
- Ensure accurate stock report for all stock items (consumables; raw material & WIP).
- Maximum variances as per defined standards
- Responsible for maintaining stock levels of consumables & raw materials
- Timeous placement of orders to ensure that stock levels of consumables & raw materials are maintained
- Accurate administration and check the dispatching & receiving of rework material.
- Ensure that stock is in the correct locations.
- Ensure that the FIFO (First in First Out) principle applies with stock.
Delivery
- Dunnage & Packaging.
- Ensure parts meet the required standards prior to release.
- Escalation of quality concerns.
- Manage & Maintain the Total Quality Management Board (TQM) Daily.
Attendance
- Responsible for own personal attendance to ensure it is 98% on an ongoing basis.
- The role is to support customer and support production, your attendance is vital for the successful running of the plant.
People Development
- Personal development is expected in line with the job. The company will support where practical and agreed.
- Follow HR Policies & procedures
General
- Uphold the Company Vision & Values (Act in the best interest of the company in accordance with all the Company Policy & Procedures).
- Carryout instructions/tasks
- Problem Escalation.
- Visualisation & Measurement of Data.
Internal Matrix Customer
- All Ramsay Motor Components members and management
External Customer
- Toyota
Internal Customer
- Production
- Support Structures
Job Specification
Technical skills and specialist knowledge:
- Use of Measuring Equipment.
- Quality control systems within the Automotive Industry.
- Strong communication skills. Teamwork.
- Problem solving/FRP Process.
- Able to use measuring equipment
- Understand the disciplinary code and grievance procedure.
- Understanding of production processes.
- Ability to interpret technical drawings.
Other:
- Managing Change & Uncertainty
- Team Worker
- Strong Leadership Skills
- Understanding of production processes
- Problem Solving
- Work accurately
- High resolve
Preference will be given to employees from the designated groups in line with the provisions of the Employment Equity Act, No 55 of 1998 and any amendments thereto, Ramsay Engineering (PTY)LTD Internal Recruitment Policy as well as the Employment Equity Plan.
NB: If applicants have not received a response two weeks after the closing date, please accept that your applications have not been successful.